What are the main processes of medical Wiring Harness Processing?

‌The main processes of medical Wiring Harness Processing include the following steps‌:


‌Incoming material inspection‌: Inspect the incoming materials, and you can choose full inspection or random inspection according to the quality status of the supplier.

‌Material warehousing‌: After the quality personnel inspection is completed, the warehouse personnel will put the materials into the fixed warehouse according to the inspection label‌.

‌Material preparation‌: The material clerk prepares the materials required for production in advance according to the schedule, and confirms the model and quantity‌.

‌Cutting‌: Use a wire cutting machine to cut the wire to the required length, ensuring that both ends of the wire are flush and without burrs‌.

‌Striping‌: Use a pneumatic stripping machine to peel off the outer sheath of the wire, taking care to avoid damaging the internal conductors and terminals‌.

‌Crimping‌: Insert the stripped wire into the terminal and crimp it to ensure a firm connection‌.

‌Terminal inspection‌: Operator self-inspection and terminal inspection personnel full inspection (use a magnifying glass to check the terminals)‌.

‌Assembly‌: Assemble the Wiring Harness and use anti-fool fixtures to prevent misalignment and misalignment‌.

‌Assembly‌: Wear heat shrinkable sleeves, stranded wires, magnetic rings, etc.‌.

‌Continuity test‌: Use a continuity tester to detect the continuity of the Wiring Harness‌.

‌Appearance inspection‌: Check the wire sequence and molding quality of Wiring Harness‌.

‌OQC random inspection‌: Conduct comprehensive random inspections on finished products, including appearance, size, function, aging test, etc.‌.

‌Storage‌: Put qualified products into storage‌.

‌Shipping inspection‌: An inspection by a customer representative to ensure that the label is consistent with the actual product‌.


‌Important control points for each process include‌:

‌Thread cutting‌: Ensure the cutting length is accurate to avoid material loss caused by startup errors‌.‌

Crimping‌: Use a crimping machine for crimping to ensure that the connection is firm and there is no looseness or falling off‌



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