Are you tired of the Automotive Wiring Harness production line?Position and process description

Many people ask "Is the Wiring Harness production line tiring?" The answer depends on the process, rhythm and on-site management level.Wiring Harness work is a highly repetitive assembly work that requires a lot of standing time and requires high hand fineness, but it also has strong stability once you get started.

1. Common positions and work content

1) Cutting/cutting: cut according to length, peel and mark; 2) Crimping: crimp the terminal to the conductor, focusing on the crimping height and tension; 3) Insert shell: insert the terminal into the connector shell and confirm the lock; 4) Wrapping/sheathing: tape wrapping, install bellows/network pipe; 5) Assembly inspection: check wiring and fixed points against the tooling board; 6) Test: continuity/short circuit/insulation, etc.

2. Why do you feel tired?

Common reasons include: repetitive standing and hand movements, tight rhythm, unreasonable work clothes leading to back and forth picking and placing, and excessive rework causing mental fatigue.Some workstations may also come into contact with tape, cleaning agents, etc., which may cause discomfort if ventilation is poor.

3. Practical suggestions for reducing fatigue

1) The workstation is "within reach": commonly used materials and tools are placed in the golden area; 2) Tooling boards/positioning fixtures: reduce position finding and rework; 3) Standardization of movements: reduce redundant movements; 4) Job rotation: alternate high-intensity processes with light processes; 5) Protection: suitable gloves, anti-static and eye protection; 6) Rest and stretching: do simple stretching of the wrists, shoulders and neck.

Conclusion

The Wiring Harness production line does not belong to "heavy labor", but to "fine work + rhythm".A production line with proper management and reasonable tooling will have significantly reduced strength and more stable quality.

Disclaimer: This article is for job popularization. The rhythm and intensity of different factories and products will be different.